BKI GO-36 Wartungshandbuch

Manufacturer:H-1043 Budapest, Dugonics u. 11.Tel.: (36-1) 889-0100 Fax: (36-1) 889-0200E-mail: @nivelco.com www.nivelco.comNIVELCO Process

10 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc DIMENSIONS HTK- -  HTL- -  HTV--  HTW- -  HTR- -  HTP- -  HTS- -  HTZ-

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  11 / 80 HTF- -  HTG- -  HTX- -  HTY- -  HTM- -  HTQ- -  HTI- - 

12 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 1 Housing 2 Cable gland 3 High temp. connection 4 Mono cable probe 5 Weight 6 Twin cable probe 7

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  13 / 80 Nameplate 1 TYPE CODE AS ORDER CODE 2 Serial number Serial number 3 Manufacturing date 4 Amb

14 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 3.1 ACCESSORIES  Certificate of Warranty  PCStar2 software CD  Installation and Programmin

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  15 / 80 4. MECHANICAL INSTALLATION 4.1 HANDLING AND STORAGE The device will weigh between approximately 3

16 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Avoiding blows - avoid hard blows, jolts, impacts, etc. Caution: fragile electronics Avoid bendi

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  17 / 80 Avoid cable kinks and fraying Do not coil the cable less than 400 mm or 16 “ in diameter. Cable kin

18 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 4.2 MOUNTING ON THE TANK 4.2.1 INSTALLATION INSTRUCTIONS: GENERAL NOTES Prior the installation s

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  19 / 80 Nozzles penetrating into tank Caution: Do not use nozzles that penetrate into the

2 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc GUIDED MICROWAVE LEVEL MEASUREMENT programmed measuring rangeof the applicationsfactory set valu

20 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Process connection and entry pipe Caution: Do not put the nozzle close to the entry pipe. Po

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  21 / 80 Probes: entanglement, straightness and tank bottom clearance Cable probes must be straight once i

22 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 1Agitator 2Support beam perpendicular to the pulse direction 3Abrupt changes in tank cross section

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  23 / 80 Fastening the probe to the tank bottom Flexible probes can be fastened with a chuck (ring), turnbu

24 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 4.2.2 SPECIFIC INSTALLATION INSTRUCTIONS: GAUGE - SOLID APPLICATIONS FALSE READINGS: 1 Do not

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  25 / 80 Conical silo nozzles, false readings and traction on the cable probes 2 High traction forces: W

26 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 4.3 WIRING Wiring in non-Ex environment 1 Detach the cover of the unit 2 Guide the cable into

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  27 / 80 Electrostatic discharge (E.S.D.) MicroTREK 2-wire non-Ex and Ex gauge electronics are shielded up

28 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Power supply Nominal voltage 24 V DC Maximum voltage (Uinput): 35 V DC Minimum voltage (Uinput):

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  29 / 80 Hazardous-duty version Connect the wires of the current loop to terminals 2 and 3 (any polarity).

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  3 / 80 CONTENTS 1. INTRODUCTION...

30 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 4.3.1 BUS ( HART®) COMMUNICATION Current out. and HART®, Passive, HART® protocol Microtrek has t

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  31 / 80 4.4 POWER-ON AND START-UP The MicroTREK 2-wire is pre-configured in accordance to customer order

32 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 5. PROGRAMMING MicroTREK can be programmed in three (basic) ways.  Programming with PCSTAR 2 sof

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  33 / 80 Installing the program: execute the file "PCSTAR.EXE" and follow the instructions on the

34 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Serial port – The serial port allows the user to select a free serial port (COM 1 to 4) on the co

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  35 / 80 After the connection has been established, the following screen is shown. This will show the curre

36 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 1.4.6 SUMMARY OF USER FUNCTIONS IN PCSTAR 2 (F2 – CONFIGURATION) The table below provides an over

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  37 / 80 Minimum 100 mm Maximum 24 000 mm 1.1.6 Probe length Ordered length + 100mm Set probe length

38 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Function Input Range Description 1.2.0 Display Select m, cm, mm, inch, nt h optional unit*

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  39 / 80 Function Input Range Description 1.3.0 Current output Select Off, Level, Distance, Volume*

4 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc

40 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Function Input Range Description 1.4 User data 1.4.3 Checksum Read only This value is us

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  41 / 80 Function Input Range Description 1.5.0 Application 1.5.1. Detection delay Minimum valu

42 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 5.1.3 QUICK CONFIGURATION: CONFIGURATION EXAMPLES The minimum functions (fct.) to be configured for

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  43 / 80 Typical gauge used for quick configuration examples: Probe type: twin Ø4 mm or 0.15” cable probe

44 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Example procedure 1 (using PCSTAR 2): to change true tank height (10000mm or 33 ft) to factory con

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  45 / 80 Dead zone: configuration of user menu PCSTAR 2 function 1.1.2 (HART® Fct. 2.1.1.4) The top dead z

46 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc How to set an analogue current output scale User menu functions 1.3.1 to 1.3.4 This set of functio

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  47 / 80 Setting up a volume table - (User menu PCSTAR 2 function 1.7.2 (HART® submenu 2.1.7)) To be able t

48 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Supplementary procedure for setting the 4 … 20 mA current to output volume readings (using PCSTAR

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  49 / 80 5.2 PROGRAMMING WITH SAP-300 DISPLAY UNIT The main parameters of the Microtrek can be also set u

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  5 / 80 Thank you for choosing a NIVELCO instrument. We are sure that you will be satisfied throughout its

50 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 5.2.2 MICROTREK’S BEHAVIOUR IN MANUAL PROGRAMMING MODE After power-up MicroTREK shows the measured

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  51 / 80 5.2.3 MANUAL PROGRAMMING Main menu Sub-menu PCSTAR 2 param. ID BASIC SETUP TANK HEIGHT 1.1.

52 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 5.3 PROGRAMMING WITH HART® HANDHELD (HHC) COMMUNICATOR Display and configuration can also be carr

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  53 / 80 Displaying readings Use the UP and DOWN arrows to move to the correct line and then select with th

54 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Configuration: summary of user functions via HART® Communicator HC 275 (Version 1.00) Reset defaul

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  55 / 80 Function (Fct.) Input Range Description 2.0 CONFIG./TEST 2.1.0 OPERATION 2.1.

56 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Function (Fct.) Input Range Description 2.1.2.1 LENGTH Select m, cm, mm, inch, Ft, optional

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  57 / 80 Function (Fct.) Input Range Description 2.1.3.0 ANALOG OUTPUT Select Level, Distance, Volume,

58 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Function (Fct.) Input Range Description 2.1.4.0 USER DATA 2.1.4.1 TAG 00000 01 Tag number

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  59 / 80 Function (Fct.) Input Range Description 2.1.5.0 APPLICATION 2.1.5.1.0 THRESHOLD 2.1.5.

6 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 2. ORDER CODE MicroTREK H - 4 - * 2-wire guided microwave level transmitter

60 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 2.1.7.0 STRAP TABLE Select m3, l, US Gal, Ft3, bbl, M3/h, Ft3/h, kg, Metric Tons, US Tons 2.

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  61 / 80 Function (Fct.) Input Range Description 5.0 HART® VARIABLES 5.1 MANUFACTURER NIVE

62 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 5.3.1 CHARACTERS AVAILABLE FOR ALPHA-NUMERICAL DATA FUNCTIONS IN PCSTAR2 AND ON THE HART® CONSOLE

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  63 / 80 5.4 MICROTREK 2-WIRE T.D.R. METER CHARACTERISTICS This subsection explains: the four principle

64 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc The configurations described below are illustrated in the above diagram (1) The “current output”

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  65 / 80 5.4.1 GAUGE OPERATING LOGIC WHEN THE REFLECTION IS LOST The product reflection pulse is usually l

66 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 5.4.2 GAIN AND VOLTAGE AMPLITUDE As explained in the measuring principle in the introduction, the

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  67 / 80 Level measurement: Level pulse amplitude and threshold After connection to a power supply, the Mi

68 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc The level signal can be optimized by way of two factors: Amplification factor The amplitude of the

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  69 / 80 1 Initial pulse 2 Flange reflection 3 Level signal 4 Interference signal 5 Threshold In the di

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  7 / 80 3. TECHNICAL DATA GENERAL DATA Measured values Between the reference point of the unit and reflect

70 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc 5.4.3 TYPICAL SIGNAL TRENDS The following diagrams show characteristic signals that have been rec

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  71 / 80 5.4.4 AUTOMATIC ADJUSTMENT To maintain a sufficiently strong reflection signal, the gain is adjust

72 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Procedure (example where the level measured is too low compared to true level): read off displayed

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  73 / 80 5.4.5 LEVEL MEASUREMENT WHEN MORE THAN ONE PHASE OR LAYER IN THE TANK Level can be measured with m

74 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Example application 2: level measurement when there are 2 liquids (oil/water) in the tank – using

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  75 / 80 5.5 TROUBLESHOOTING Event Fault Action Error messages “Tank full” status marker on*, reading fr

76 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc “Flange not found” status marker on* The signal converter has been incorrectly configured to measur

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  77 / 80 Event Fault Action General operation Instrument is not accurate with a product that has a high

78 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc Event Fault Action Electrical Connections and Communication Output No power supply Check the po

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  79 / 80 5.6 APPENDIX 1 – SET-UP PARAMETERS OF MICROTREK H-400 SERIES IN MULTICONT CONTROLLER Remote pro

8 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc TECHNICAL DATA OF THE PROBES TYPE HK -  -  HL -  -  HV -  -  HW -  -  HR-- 

80 / 80  BKI 09 ATEX 0003X  htk4014a0600p_01.doc htk4014a0600p_01.doc April, 2009 Nivelco reserves the right to c

BKI 09 ATEX 0003X  htk4014a0600p_01.doc  9 / 80 TECHNICAL DATA OF THE COATED PROBES TYPE HF -  -  HG -  -  HTX- -  HTY- -  HTM-